Sheet metal fabrication is when flat sheets of different metals, like iron, aluminum, stainless steel, steel, etc., are turned into metal structures or products. The transformation happens by passing them through a series of steps.
The multiple steps the sheets go through are cutting, punching, folding, welding, assembling, and finishing. In this process, sheet metal can be cut, bent, and stretched into almost any shape to form products. The products then serve their purpose in almost all industries.
There is no stop to the number of industries in which sheet metal is used. It serves various purposes differently in different industries. That’s why you can notice the growing number of industries using the sheet metal fabrication process.
Also, there is a great rise in the count of fabrication companies in Faridabad. Every sheet metal manufacturer & fabricator in Faridabad uses a similar fabrication process to meet the rising demand for metal products.
Steps In Sheet Metal Fabrication Process
- Â Thermal cutting: Thermal cutting involves a series of processes involving heat of an electric arc, radiation energy, or an exothermic reaction to melt or oxidize a metal at a faster pace to achieve the desired cut.
- Â Mechanical cutting: It involves separating a piece of sheet metal by applying great force. The most common cutting processes apply a shearing force and take the help of machinery and are, therefore, sometimes referred to as machine cutting.
- Â Punching: It falls into the category of the cutting process, where the metal is removed from a piece of the metal sheet by applying great shearing force. The step is used to punch holes and cutouts of diverse sizes.
- Â Bending: It produces U-shape, V-shape, or channel shape along with a straight axis in sheet metal. The step is mainly performed using pan brakes, brake presses, and other equipment.
- Â Assembling: It involves joining the different pieces of sheet metal to create semi-finished products or finished products for other industries. It involves methods like welding and others.
- Â Powder coating: It is a finishing process that involves applying free-flowing, dry, colored powder to a fabricated sheet metal part and adding more characteristics. The coated material also undergoes heating to get harden.
Here is the list of industries that uses sheet metal fabrication:
HVAC Industry
The HVAC industry (heating, ventilation, and air-conditioning) relies heavily on sheet metal fabrication for various parts and products. Apart from the required raw material, the industry needs the process to get the much-needed finishing for their products.
Plus, when these industries work with a reputed fabrication company in Faridabad, they benefit from the unique fastening techniques. The quality products ensure the hassle-free working of the HVAC system. This leads to greater efficiency and saves costs. If the industry wants a custom part, it must go for the best sheet metal manufacturer & fabricator in Faridabad, specializing in that area of sheet metal fabrication.
Automotive
Sheet metal is an indispensable part of the automotive industry. It plays a critical role in making cars that can run for thousands of miles. Along with this, businesses involved in car repairing also need the support of sheet metal fabrication services. Cars and vehicles that require repair and restoration also require new metal parts to replace the
- Â old or worn-out interior and
- exterior car body
The pieces often require customization to get the accurate dimensions to fit the car well. Therefore, there has been a rise in performing the custom sheet metal fabrication process. Also, metal fabricators make rare car parts or duplicate spares that save time.
Architecture and Construction
Metal is important when it comes out to listing raw materials for making structures and buildings. Even some buildings are entirely made from metal. The construction of architectural marvels like Burj Khalifa and other prominent skyscrapers is all possible because of the well-designed parts and pieces of fabricated metals.
The metal fabrication process delivers the required metal beams, sheets, and supports in the exact dimensions. Also, let’s not forget the best quality and quantity.
You can find buildings that are the true work of art, backed with precisely made metal pieces via laser cutting (a common fabrication technique). Sheet metal fabrication has helped the building & construction sector with metal to create intricate exterior details to the nuts and bolts. It helps to hold all those details all together till eternity.
Transportation
The transportation industry covers everything thing ranging from trains to international flights to semi-trucks to ships. The sheet metal fabrication industry is responsible to ensure the longevity and performance of the transportation vehicles. It helps with the making of everything from construction to railroad materials to storage containers.Â
The benefit of customer metal fabrication has helped with producing large numbers of uniquely designed parts, such as fasteners, railroad bolts, and spikes. All these ensure smooth transportation all over the globe.
Medical
Apart from the concerns of the medical building, the industry as a whole is benefitted from the sheet metal fabrication process. You can find a great number of medical equipment made from fabricated metal, such as complex machinery and operating tools. Surgical tools are also made from metal that requires precise fabrication to get the dimensions accurate.
Plus, medical inventions have become a daily thing, and the same requires precisely fabricated metal parts for the construction of new machinery and tools.Â
Landscaping
Landscaping also has some ties with metal fabrication as several enhancements and components of landscaping involve the use of metal. For instance, structures like green screens (metal lattices on which plants hang and climb) are made of metal that enhances the landscape’s look and gives support to the plants as well. Other things are railings and fences that prevent trespassing by both humans and animals.
Other Industries
Along with the ones mentioned above, several other industries require sheet metal fabrication for components and parts—for example, electronics, aerospace, oil & gas, telecommunications, etc. When finding the best sheet metal manufacturer & fabricator in Faridabad, it’s vital to pick the one with
- Â considerable experience,
- expertise to fabricate the part or component as required, and
- ability to deliver products on time.
After all, there are three different categories of sheet metal fabrication:
-  Commercial Fabrication – Here, the manufacturer specifically produces goods for consumer use, like light fixtures, electronics, appliances, etc.
-  Industrial Fabrication – The manufacturer produces components that are used for equipment and machinery, like drill presses, hydraulics, bandsaws, etc.
-  Structural Fabrication – It refers to metalworking that produces parts for the building & construction process. The same includes large-scale products designed for shops, buildings, manufacturers, etc.
Types Of Sheet Metal Fabrication Metals
There are various types of sheet metals used for fabrication. The common ones are as follows:
- Â Steel is a sturdy metal and is popular for its extreme strength and durability.
- Magnesium mostly serves as a structural metal and has a very low density and high stiffness.
- Aluminum is a lightweight metal and serves its purpose in low-temperature applications, like refrigeration and aerospace. It possesses strength like that of steel.
- Bronze is a metal with a low melting point. It serves its best purpose in making coins, cookware, turbines, etc.
- Brass is a lightweight metal that possesses excellent corrosion resistance. It serves its purpose in fittings and components and possesses good acoustic properties.
- Copper is a metal that is malleable, ductile, corrosion-resistant, and electrically conductive.
Parting Thoughts
We hope that the article has provided you with a good understanding of what sheet metal is and which industries use sheet metal fabrication. If you have any questions or doubts, do not hesitate to ask in the comments section below.https://www.sangeetaindustries.com/